Detailed planning, proper training and communication are key components for any shuttle load/unload operation.
Last fall, an employee at a grain cooperative in Illinoisdied from multiple traumatic injuriesas the result of a train versus railcar mover accident.
史蒂文•乔丹69年一粒uperintendent atLegacy Grain Cooperativein Stonington, Illinois, when the accident occurred. The initial investigation noted a Norfolk Southern train hauling four empty rail cars was northeast bound when the railcar mover crossed into the path of the train, causing the collision.
Jordan was pronounced dead at the scene.
Like other areas of a grain processing or feed manufacturing facility, the rail yard demands employees' full attention and safe practices at all times.
TheNational Grain and Feed Association(NGFA) offers these safety tips and suggested practices for shuttle loading and rail operations.
Effective communications
Prior to working around railcars, a set of requirements needs to be established between the rail crew and facility employees.
Since a loading/unloading operation typically is loud by nature, depending solely on voice and radio communication is not always efficient.
One way to address this issue is to use lights during dark hours or a spotter relaying hand and arm signals during daylight hours.
Regardless of which method(s) chosen, always ensure that the person(s) you are working with understands what you are trying to communicate before an action is initiated.
Working around railcars
When an employee or crew member is required to go between or work on the end of cars, following these practices:
Track etiquette
Car roof operations and roof fall protections
Environmental conditions, such as walkways made slippery by snow, ice or rain can cause workers to lose their footing and potentially slip off rail car roof tops.
员工不应该站在任何其他的部分the car roof other than the walkway. Windy days can pose an additional hazard for workers on top of the cars.
Riding or standing on the roof of a moving car should only be done while the car is at the loadout spout and when the car is creeping or stopped. Additional safety training is advised for employees at facilities equipped with car roof fall protection systems.
Hopper gates
Railcar hopper gates were designed to open and close easily. Damage, normal wear/tear and weather can all deteriorate a hopper gate to the point of it requiring additional help to move.
Tools, such as a large ratchet/socket combo or a pry bar, are often used. The safest way to use a pry bar is for the worker to have a secure grip, feet securely planted, and to pull up with the leg muscles minimizing back strain. To minimize the chance of injury, seek additional help.
Crossing over cars
An employee should cross only between cars equipped with crossover platforms and hand holds. Always maintain a firm grip and be prepared for sudden movement.
Never step on a coupler, uncoupling lever or draw bar while crossing through cars. Do not cross underneath a coupler. Instead, find a car with a safe crossover platform. Never attempt to cross over while the cars are in motion.
Ensure that crossover platforms, ladders and handrails are inspected. If possible, use another car in the string to mount or cross between cars. Using a car drawbar as a step can be dangerous because each drawbar has several inches of slack and a foot can easily be caught if the car happens to move or is jarred.
Don’t forget the blue flag
The practice ofblue flaggingkeeps unauthorized engines and track mobiles from entering an occupied spur and striking parked rail cars or workers.
Find more safety tips at NGFA's websitehere.
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